ROCHESTER PALLET RACK

Carton Flow Rack in Rochester, NY

The case bottom, weight and dimensions determine the track arrangement and lane pitch. A small box does not behave like a heavy full case, so we review representative packaging before setting the lanes. The front presentation should leave room to grasp and scan an item without reaching past another SKU. Reserve inventory can sit in an adjoining pallet rack arrangement or above a pick module when the measured building and handling layout support it.

Assign lane width and depth to the quantity consumed between replenishment rounds. More lanes can help separate SKUs; deeper lanes suit steady demand with fewer items. The drawing accounts for picker access at the front and replenishment access behind, along with empty-carton handling and order consolidation space. High-volume items should not force operators to cross the main pallet receiving path. A sample case check confirms that the selected lane feeds without the picker pulling every box forward.

Bring case dimensions, SKU counts, daily case movement and replenishment quantities to the consultation. We use those figures to lay out carton flow rack and its reserve storage in a free CAD drawing. The quote covers new track assemblies, supporting structure, freight and installation. Experienced installation crews we schedule and manage put the arrangement in place and set the lanes for the packaging being handled. For a relocation, plan the pick-face changeover separately from bulk pallet movement so orders can restart in an agreed sequence.

Plan the System for Your Next Building

The pallet, inventory turns and forklift determine the arrangement. If the operation is moving, measure the destination before copying the previous layout. Our warehouse relocation service connects rack planning with the moving sequence.

We supply carton flow rack for Henrietta, Gates and the Rochester service area.

Carton Flow Rack: Buyer Questions